True Demand Utilizer
We believe in making it easier for organisations to work and grow on an international scale.
Industries need to better understand how to respond to environmental.
A large and growing number of manufacturers are realizing substantial financial and environmental benefits from sustainable business practices. Sustainable manufacturing is the creation of manufactured products through economically-sound processes that minimize negative environmental impacts while conserving energy and natural resources. Sustainable manufacturing also enhances employee, community and product safety.
Load Management System Power Management System
Energy cost is a key factor in production cost in the steel and foundry sectors. This is a competitive market, so one has to be sure about energy cost reduction. This may be through product efficiency or some other technical way, i.e. cost reduction through optimisation of demand charges or optimisation of unit consumption for the production
Solution We Offer you is
PLC Based Load Manager cum Demand Manager (PBLM / PDLMG)
For Power Control of.
- Induction Furnace
- Arc Furnace
- Sub Merged Arc Furnace
- Rolling Mill etc
Features & Operation
- TDU System meant for true utilization of sanction
- TDU is used to control / maintain Electricity Board Sanction Demand of the plant through intelligent load management of Furnaces & Other Auxiallary.
- Equal Power Sharing or Priority based Power Sharing of Furnaces through TDU system achieves desired Load Factor and Production benefits.
- TDU System will communicate with energy meter and accordingly controls (increase/ decrease) the running power of furnace to achieve better utilization of total available Power.
- TDU System will allow the furnace to run on higher power for few minutes based on available extra power from other auxiliaries which was calculated by PLC.
- Instead of switching OFF the furnace,PLC system will decrease power of furnace in case of higher utilization of sanction demand or Generation Power.
- TDU System will observe the power utilized by auxiliary load and after calculation spare power will be fed to furnaces.
- It will allow todraw the power with reference to pre-defined Set Power, so that load factor can be achieved maximum and production can be maximized.
- Night & Day Maximum Demand can set individually and its interchange with Time is Automatic.
- Open Access & Power Trading Management.
Benefits
- True utilization of Sanction Demand from Grid & Generation Power
- Improves Plant Load factor
- More production
- Better control and utilization of Power
System operation for Plant with CPP
- Island Set Power /Import Power Set point to be given at SCADA once, System is automatically Control Power of the furnaces power with priority or equal sharing. Means System will control Furnace power automatically after deduction other loads from generation and grid.
- If Generation goes down then system will automatically take care and reduced power of the furnace, no manual interruption required. Vice versa furnace power sharing with other aux loads.
- If Grid trips then system will automatically take care and reduced power of the furnace as per Generation (Max. Set point) at Island Condition.
FAQ Of Customer
Crystal Control provides comprehensive solutions in:
Power Management Systems
Remote Monitoring Systems
Energy Management Systems
We serve a wide range of industries including manufacturing, commercial buildings, utilities, infrastructure, and renewable energy sectors—anywhere reliable power monitoring and control are critical.
Yes, our remote monitoring solutions are highly customizable to meet the specific needs of your operations. We offer tailored dashboards, alert systems, and integration with existing infrastructure.
Our system provides real-time data on power usage, detects inefficiencies, and helps manage load distribution. This allows you to make informed decisions to reduce energy wastage and lower utility bills.
Our system identifies inefficiencies, peak demand patterns, and abnormal energy usage. With this data, organizations can take corrective actions, schedule loads efficiently, and reduce peak load charges.
Absolutely. We provide complete support from system design and installation to training, maintenance, and ongoing technical assistance to ensure seamless operation.